Siemens Board A5E00470541 6SE7090-0XX84-0AJ0
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Siemens Board A5E00994796-0
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Siemens Board A5E00714561

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Siemens 3AE Series – SION Medium-Voltage Vacuum Circuit Breakers

Complete vacuum circuit breaker portfolio for medium-voltage distribution up to 24kV. Available in standard (3AE1), compact modular (3AE5 SION), intelligent predictive (3AE8 Smart), and IEEE/ANSI (3AE3) configurations. Rated current 800–4000A, breaking capacity 25–40kA, 30,000 mechanical operations life. Features spring-operated mechanism, flexible pole center distances (150–275mm), fixed or withdrawable versions, and comprehensive release options. Compatible with NXAIR M, KYN28, and major switchgear brands for retrofit. UL recognized, IEC/IEEE compliant.


Summary of Key Specifications by Series

SeriesVoltageCurrent RangeBreaking CapacityMechanical LifeKey Feature
3AE1Up to 24kV25kA30,000NXAIR M switchgear integration 
3AE57.2–24kV800–4000A25–40kA30,00030% smaller volume, modular 
3AE8Up to 24kVPredictive maintenance, IoT-enabled 
3AE3Up to 12kV1250–2500A31.5–40kAUL recognized, IEEE C37.20.2
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描述

Main Product Series – Function & Application Comparison

Circuit Breaker SeriesVoltage RatingKey FeaturesTypical Applications
3AE112–24 kVStandard vacuum circuit breaker, spring-operated mechanism, up to 25kA short-circuit withstand, used in NXAIR M switchgear Air-insulated medium-voltage switchgear, transformer substations, industrial power distribution
3AE5 (SION)7.2–24 kVCompact design, 30% smaller volume, modular construction, 12–40kA breaking capacity, up to 2500A rated current Standard medium-voltage switchboards (KYN28), industrial plants, OEM switchgear integration
3AE8 (SION Smart)Up to 24 kVIntelligent vacuum circuit breaker, integrated sensors, predictive maintenance, self-learning algorithm, NXpower Corex platform Smart grids, critical power infrastructure, digital substations, predictive maintenance applications
3AE3 (for IEEE/ANSI)Up to 12 kVUL recognized, IEEE C37.20.2 compliant, withdrawable variant, mechanical interlocks for stored energy protection North American switchgear, ANSI/IEEE standard applications, retrofit projects

Typical Applications & Industries:
✓ Medium-voltage power distribution (up to 24kV) ✓ Industrial plant substations
✓ Transformer and generator protection ✓ Capacitor bank switching
✓ Motor and feeder protection ✓ Renewable energy integration
✓ Switchgear retrofits (ABB HPA, Schneider HWX replacements)  ✓ Smart grid digital substations


Detailed Description – Siemens 3AE Vacuum Circuit Breaker Portfolio

1. 3AE1 Series – Standard Vacuum Circuit Breaker for NXAIR M

The 3AE1 is a 3-pole indoor vacuum circuit breaker designed specifically for use in Siemens NXAIR M air-insulated medium-voltage switchgear . It is built for ratings up to 24kV and provides reliable switching and protection for transformer substations and industrial plants.

Key Features:

  • ✓ 3-pole design – Indoor installation, metal-clad switchgear compatible

  • ✓ Spring-operated mechanism – Reliable mechanical energy storage

  • ✓ Rated voltage – Up to 24 kV

  • ✓ Short-time withstand current – Up to 25 kA (1 second)

  • ✓ Integrated rating plate – Clear identification on mechanism unit

  • ✓ Type-tested – IEC 62271-200 compliant

Typical Applications: Transformer substations of public power supply systems, industrial plants, medium-voltage distribution networks 

Mechanical Specifications:

  • Mechanical life: 30,000 operations 

  • 10,000 maintenance-free operating cycles

  • Ambient temperature: −25°C to +55°C 

Example models: 3AE1 (standard version for NXAIR M)


2. 3AE5 (SION) Series – Compact Modular Circuit Breaker

The SION 3AE5 vacuum circuit breaker is the customized package for panel builders – the most compact vacuum circuit breaker from Siemens for air-insulated medium-voltage switchboards up to 12kV. It is 30% smaller in volume compared to its predecessor .

Key Features:

  • ✓ Ultra-compact dimensions – 540mm (H) × 447mm (W) × 390mm (D) – same dimensions across all voltage levels 

  • ✓ Flexible pole center distances – 150 / 160 / 210 / 275 mm options 

  • ✓ Modular accessory system – Withdrawable module, contact arms, fixed contacts, feed-throughs

  • ✓ Multiple contact arm diameters – Ø 35 / 60 / 79 mm

  • ✓ Fixed or withdrawable versions – Adaptable to panel requirements

Electrical Specifications:

ParameterValues
Rated voltageUp to 12 kV / 17.5 kV / 24 kV 
Rated current800 / 1250 / 1600 / 2000 / 2500 / 3150 / 4000A* (*with forced cooling) 
Breaking capacity25 / 31.5 / 40 kA 
Short-time withstandUp to 40 kA / 3 sec
Mechanical life30,000 operations 
Maintenance-free10,000 operating cycles
Capacitor switching classC2 with inrush up to 20kA 

Control & Auxiliary Features:

  • Spring charging motor (M1) – <10 sec charging time 

  • Shunt release (Y1) – <80ms opening time 

  • Second shunt release (Y2)

  • Undervoltage release (Y7)

  • Overcurrent release (Y4) – 1A or 0.5A 

  • 12 NO + 12 NC auxiliary switches 

  • 58-pin secondary connector 

  • Anti-pumping feature

  • Mechanical switch-on interlocking

  • Electrical switch-on interlocking 

Typical Applications: KYN28 switchgear integration (no cabinet modification required), OEM panel building, industrial power distribution, motor and feeder protection, capacitor bank switching 

Example models: 3AE5 (SION standard), 3AE5 withdrawable variant, 3AE5 with IEEE interlock (J59 code) 


3. 3AE8 (SION Smart) Series – Intelligent Predictive Maintenance

The 3AE8 SION Smart vacuum circuit breaker is Siemens’ next-generation intelligent breaker, built on the NXpower Corex technology platform. It combines classic Siemens vacuum switching technology with advanced sensing and IoT connectivity .

Key Features:

  • ✓ Closed-loop health diagnosis system – Data collection → diagnostics → health assessment → maintenance recommendations

  • ✓ High-precision sensors – 10kHz sampling rate meets latest standards

  • ✓ Self-learning algorithm – Combines historical and field data for accurate predictions

  • ✓ Predictive maintenance – Shift from passive/planned to predictive maintenance

  • ✓ Full EMC certification – Based on protection relay standards

  • ✓ Remote/local sequence control – Enhanced operational safety

  • ✓ Video monitoring integration – Real-time visual confirmation

Monitoring Coverage:

  • ✓ Main circuit monitoring

  • ✓ Vacuum interrupter condition

  • ✓ Secondary devices status

  • ✓ Mechanism health

  • ✓ Environmental conditions

Typical Applications: Smart grids, digital substations, critical power infrastructure, facilities requiring predictive maintenance, Industry 4.0-ready switchgear

Example models: 3AE8 SION Smart with health diagnosis system


4. 3AE3 Series – IEEE/ANSI Standard for North America

The SION 3AE3 vacuum circuit breaker is designed for IEEE/ANSI standards and carries the UL RECOGNIZED COMPONENT MARK for Canada and the United States .

Key Features:

  • ✓ UL recognized – Complies with ANSI/IEEE C37.20.2-2015

  • ✓ Mechanical interlock – Prevents withdrawable part removal when springs are charged or main contacts closed 

  • ✓ Testing interlock – Prevents inadvertent discharge of stored energy

  • ✓ Withdrawable design – DISCONNECT / TEST / CONNECT positions 

  • ✓ 64-pin low-voltage connector – Extended cable harness for control and signal connections 

Position Indicator States:

PositionDescription
DISCONNECTBreaker inserted, low-voltage connector disconnected, springs discharged
TESTBreaker inserted, LV connector connected, control/signal functions testable
CONNECTBreaker racked onto busbar, fully operational

Typical Applications: North American switchgear (IEEE/ANSI standards), retrofit projects, utility substations, industrial facilities in US/Canada

Example models: 3AE3 on withdrawable part (with J59 code), 3AE5 for IEEE/ANSI applications


Key Technology Features Across 3AE Series

Vacuum Interrupter Technology

All 3AE circuit breakers utilize Siemens’ proven vacuum switching technology . Key advantages include:

  • Constant electrical parameters throughout service life

  • 30,000 mechanical operations endurance 

  • Environmentally friendly – no SF6 gas required

  • High dielectric strength and fast arc extinction

Compact & Modular Design

The 3AE5 series is engineered for maximum flexibility :

  • 30% smaller volume than predecessor

  • Standardized dimensions across voltage levels reduces planning overhead

  • Multiple pole center distances for different switchgear interfaces

  • Accessory packs simplify installation

Operating Mechanism

  • Spring-operated mechanism with manual or motor charging 

  • Motor charging time: <10 seconds 

  • Closing time: <75ms

  • Opening time: <80ms (shunt release) 

  • 58-pin secondary connector for control and monitoring

Safety Features

  • Mechanical/electrical interlocks prevent incorrect operation 

  • Stored energy protection (IEEE interlock on 3AE3) 

  • Anti-pumping circuit prevents multiple close commands

  • Optional undervoltage and overcurrent releases


Selection Guide – Understanding the Naming Convention (Siemens 3AE Series)

Siemens 3AE part numbers follow a structured logic. Understanding the coding helps rapid selection.

Product family: 3AE = Siemens medium-voltage vacuum circuit breaker

Series identifier breakdown:

PrefixSeriesKey Characteristics
3AE1Base seriesStandard version for NXAIR M switchgear, up to 24kV 
3AE5SION standardCompact modular design, wide current/voltage options, panel builder focus 
3AE8SION SmartIntelligent with predictive maintenance, NXpower Corex platform 
3AE3IEEE/ANSIUL recognized, North American standards 

Example ordering code (12kV, 1250A, 31.5kA, 150mm pole pitch, 205mm pole center):

ParameterOptions
Rated voltage12 kV
Rated current1250A
Breaking capacity31.5 kA
Pole center distance150 mm / 210 mm / 275 mm
Pole distance205 mm / 275 mm / 310 mm
Coil voltagesDC or AC (specify)
AccessoriesSecondary shunt release, undervoltage release, overcurrent release, auxiliary switches

Size reference – 3AE5 dimensions :

DimensionMeasurement
Height540 mm
Width447 mm
Depth390 mm

Current & breaking capacity matrix :

Current RatingBreaking CapacityCompatible with
800A25 / 31.5 kAKYN28, NXAIR
1250A25 / 31.5 kAKYN28, NXAIR
1600A31.5 / 40 kAKYN28 (forced cooling)
2000A40 kAKYN28
2500A40 kAKYN28
3150A40 kAKYN28 (forced cooling)
4000A40 kAKYN28 (forced cooling)
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